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Update:

Vertical Lift Modules: The Complete Beginner’s Guide

8/30/2022

It might be challenging to choose the best-automated storage and retrieval system (AS/RS) for your manufacturing, distribution, or warehouse setting given the wide variety of options now available. Although it has been demonstrated that vertical lift modules (VLMs) can greatly improve the picking process throughput, efficiency, and accuracy, is a VLM the best option for you?

Everything you require to begin using VLMs is covered in this article, including:

  • The many VLM models and how they operate
  • The most popular VLM choices
  • Features to review when evaluating a VLM

We want to make sure you recognize the fundamental characteristics and capabilities of VLMs so you can pick the one that best satisfies your needs.

The different types of Vertical Lift Modules

Vertical lift modules (VLMs) have seen significant development over the past few years, and they now include a wide range of features, capabilities, and specifications.

  • Modula Lift: The perfect storage option for industrial goods, components, and spare parts for every environment and market. With a maximum throughput of 130 trays per hour and a tray payload capability of up to 2,200 lbs. This VLM can drastically cut back on the amount of space you need (by up to 90%) thereby accelerating the effectiveness, speed, and precision of your picking activities
  • Modula OnePick: The OnePick combines all the advantages of VLM technology with a built-in robotic system to pick and place boxes or totes in a single device. The bay easily integrates with various systems, like belts and conveyors. The OnePick accommodates and retrieves objects of various weights, volumes, sizes, and dimensions with ease.
  • Modula Slim: The most compact VLM on the market, it’s great for facilities that are short on square footage but still need a variety of storage choices. It’s ideal for keeping a variety of products and materials, such as containers (boxes, bins, cartons, and cases), small things, spare parts, coils, bottles, loose material, and more, in a neat and orderly manner.

The most popular Vertical Lift Module options

VLMs can be altered with additional features to go beyond their fundamental functioning. 

  • Foot Bar Task Complete: The Foot Bar Task Complete option provides a practical alternative to the use of the Copilot or the End Picking Button. It is situated on the floor in front of the bay, and the operator’s foot activates it. So, even when the operator doesn’t have a free hand, as can be the case when lifting cartons or boxes, picking activities can still be verified.
  • External Picking Monitor: mounted on top of the piking bay, is an additional picking aid to guide operators.  An item’s image, the order number, the amount, and the type of action are all displayed on the monitor.
  • Barcode Reader: The barcode readers offered are wireless, resulting in a safer work environment and optimal ergonomics for the operator.

Features to review when evaluating a VLM

Take care to consider every aspect of a VLM while assessing it, from the design specifications and the caliber of the structural elements to the drive systems and software.

  • Details of VLM construction: The many structural elements of a VLM must be examined in order to evaluate the quality of construction. Consider the tray supports as one example. Other VLMs have tray supports that are welded into the machine itself, while others have tray supports that are manufactured externally and then installed inside the machines. 
  • Driving systems for VLM: A chain system, rack, and pinion or gear system, or belt system can all be used to drive a VLM. The best VLM drive system depends on the particular business application and required horsepower. 
  • VLM Software: Any automated storage and retrieval system must include software; without it, a VLM is nothing more than a storage unit. The many VLM capabilities, including batch picking, storage optimization, and slotting optimization, are made possible by the VLM software. The warehouse management system (WMS) or existing ERP system must be able to work seamlessly with the VLM software.

Start using Vertical Lift Modules (VLMs) right now!

The throughput, efficiency, and accuracy of your warehouse, distribution center, or manufacturing environment can be significantly increased by adding the correct VLM. Reach out to Midwest Storage Solutions today to learn how a VML can enhance your space!

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